Line up the two larger pieces of wood how they should be and then water down some white glue a bit and cover the fabric in it. Sand the edges and then take the fabric and white glue. Now we need to prep the large ply wood pieces to get them on the frame. You can move on to a different part but leave that part dry, you should now have a nice looking drying frame. Now put in the handle and cut it off a bit longer then you need it for the sword, at least that is what I suggest. ![]() Drill them through both Go ahead and glue them in place, clamp them and take the handle, cover the part of the handle that will be inside the sword with some gorilla glue, not too much but enough. Now use a bit that is a bit bigger then the large dowel you are using as a handle. Mark the center this is where you are going to drill the hole. Take some large pieces of wood (if youâre lucky like me they should just bee sitting near where you do all of your work and you wonât have to buy them). If you still want to do more work or you have come back after a day then youâre ready for the hand guard and handle. That is quite enough work for one day, and you need to let this dry for AT LEAST 4 hours, but you should let it sit a full 24. Once you get it right then you should put them together. ![]() It would be a smart idea to test it out a scrap piece of the same wood. ![]() Take the gorilla glue and follow the instructions on the container and glue the supports in intervals on the back, take the nail gun (probably connected to an air compressor) make sure that the pressure is not too high since that will just go through the wood. Now take the back and the supports, you are about to put them together. Now that you have all that done then you can sand them down so they are nice.
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